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Best Mini Bike Torque Converters: 30 Series and 40 Series Kits

The best mini bike torque converters: iParts 30 series for 212cc engines, a Comet TAV2 replacement, GYMMEDS, FVRITO Super 30 with riser and a 40 series kit.

By Mini Bike ReviewPublished 4 min readHow we research
A torque converter clutch kit on a workbench

Affiliate disclosure: product links on this page go to Amazon or to the maker's own store. As an Amazon Associate we earn from qualifying purchases, at no extra cost to you; links to makers' own stores earn us nothing. No retailer or brand sees our picks before they are published or has any say in them. How we choose.

For a 196cc or 212cc mini bike with a 3/4 in crankshaft, the iParts 30 series torque converter (8 HP) is the kit we would buy: a 3/4 in bore, a choice of a 10-tooth sprocket for 40/41 chain or a 12-tooth for #35 chain, and a 2-year warranty (per the Amazon listing). Engines with a 5/8 in shaft or no room for the driven pulley need the FVRITO Super 30 kit with its riser plate and shaft sleeve.

A torque converter is a CVT: King Midget Car Club's shop notes on Comet torque converters explain that it runs a numerically high ratio at low RPM for pulling power and the reverse at high RPM for speed. Picks were compared on shaft size, sprocket options, included parts and warranty.

Our top picks at a glance

  1. 1. Best overall

    iParts Expert 30 series torque converter (8 HP)

    Series: 30 · Driver bore: 3/4 in · Sprockets: 10T 40/41, 12T 35 · Warranty: 2 years

  2. 2. Best Comet TAV2 replacement

    iParts Expert 30 series torque converter (6.5 HP)

    Series: 30 (TAV2 type) · Driver bore: 3/4 in · Sprockets: 10T 40/41, 12T 35 · Warranty: Not stated

  3. 3. Best for two shaft sizes

    GYMMEDS 30 series torque converter

    Series: 30 · Driver bore: 3/4 in and 5/8 in drivers · Sprockets: 10T 40/41/420, 12T 35 · Warranty: 1 year

  4. 4. Best complete kit

    FVRITO Super 30 series torque converter kit

    Series: Super 30 · Driver bore: 3/4 in (sleeve for 5/8 in) · Sprockets: 10T and 12T · Warranty: 90 days

  5. 5. Best budget TAV2 fit

    MOJTBE 30 series torque converter

    Series: 30 · Driver bore: 3/4 in · Sprockets: 10T 40/41/420, 12T 35 · Warranty: Not stated

  6. 6. Best for big engines

    JZSWYST 40 series torque converter kit

    Series: 40 · Driver bore: 1 in · Sprockets: Not stated · Warranty: None

1

Best overall

iParts Expert 30 series torque converter (8 HP)

For 212cc engines with a 3/4 in shaft.

Series
30
Driver bore
3/4 in
Sprockets
10T 40/41, 12T 35
Warranty
2 years

Pros

  • Rated for 8.0 HP 212cc engines
  • 2-year warranty

Cons

  • Needs a riser on some frames

iParts lists this 30 series kit for 212cc engines with 8.0 HP output, a 3/4 in shaft and 10T 40/41 or 12T #35 sprocket options, with a 2-year warranty (per the Amazon listing).

2

Best Comet TAV2 replacement

iParts Expert 30 series torque converter (6.5 HP)

For replacing a worn stock 30 series unit.

Series
30 (TAV2 type)
Driver bore
3/4 in
Sprockets
10T 40/41, 12T 35
Warranty
Not stated

Pros

  • Three drive belts included
  • Belt length 27.76 in, 6-15/16 to 7 in center to center

Cons

  • Warranty not stated

iParts calls this a direct replacement for the Comet TAV2 30 series, for engines with a 3/4 in straight crankshaft, and lists its belt as 70.5 cm (27.76 in) long and 3/4 in wide, with 6-15/16 to 7 in between driver and driven centers (per the Amazon listing). It lists fit for the Coleman BT200X and CT200U.

3

Best for two shaft sizes

GYMMEDS 30 series torque converter

For owners unsure of their crankshaft size.

Series
30
Driver bore
3/4 in and 5/8 in drivers
Sprockets
10T 40/41/420, 12T 35
Warranty
1 year

Pros

  • Both 3/4 in and 5/8 in driver pulleys
  • 1-year warranty

Cons

  • Recommended for 2 to 7 HP engines

GYMMEDS lists a 30 series kit with both a 3/4 in and a 5/8 in driver pulley, a 12T sprocket for #35 chain and a 10T for 40/41/420, recommended for 2 to 7 HP engines including the Predator 212, with a 1-year warranty (per the Amazon listing).

4

Best complete kit

FVRITO Super 30 series torque converter kit

For a first converter swap on a Predator 212 or 196.

Series
Super 30
Driver bore
3/4 in (sleeve for 5/8 in)
Sprockets
10T and 12T
Warranty
90 days

Pros

  • Engine riser plate included
  • Crankshaft sleeve for 5/8 in shafts

Cons

  • 90-day warranty
  • Stock is scarce

FVRITO lists its Super 30 kit with a 212 engine riser plate, which it calls essential for putting a converter on a Predator 212 or 196, a 3/4 in driver with a sleeve for 5/8 in crankshafts, 10T and 12T sprockets and a 30 series belt, with a 90-day warranty (per the Amazon listing).

5

Best budget TAV2 fit

MOJTBE 30 series torque converter

For owners who know their Comet part number.

Series
30
Driver bore
3/4 in
Sprockets
10T 40/41/420, 12T 35
Warranty
Not stated

Pros

  • Lists Comet 218353A, 219552A, 219456A, 217610A
  • Fits horizontal-shaft engines

Cons

  • No warranty listed

MOJTBE lists a 3/4 in 30 series replacement for Comet TAV2 units 218353A, 219552A, 219456A and 217610A, for 2 to 8 HP horizontal-shaft engines (per the Amazon listing).

6

Best for big engines

JZSWYST 40 series torque converter kit

For 8 to 16 HP engines like a 420cc.

Series
40
Driver bore
1 in
Sprockets
Not stated
Warranty
None

Pros

  • For 8 to 16 HP engines
  • Engagement about 2,350 RPM

Cons

  • Will not fit a 3/4 in 212cc shaft
  • No warranty

JZSWYST lists a 40 series kit with a 1 in driver and 3/4 in driven pulley for 8 to 16 HP engines such as the Predator 420, with engagement around 2,350 RPM, plus or minus 200, and no warranty (per the Amazon listing).

How a mini bike torque converter works

A torque converter has three parts: a drive clutch on the crankshaft, a driven pulley and a belt, per King Midget Car Club's notes on Comet units. As RPM rises, weights in the driver push the belt higher on the driver pulley, and the driven pulley opens to let the belt ride lower, so the ratio shifts from low (pulling) to high (speed). A plain centrifugal clutch, like the one on the Coleman CT200U, has one fixed ratio.

Choosing a kit

Shaft size

Measure the crankshaft. Most 196cc and 212cc engines, including the maXpeedingrods and GENMAX engines in our 212cc picks, have a 3/4 in shaft with a 3/16 in keyway. A 5/8 in shaft needs a sleeve or a 5/8 in driver; a 1 in shaft needs a 40 series.

Chain size

Kits ship with a 10T sprocket for 40/41/420 chain and a 12T for #35 chain. Match the chain your axle sprocket uses; see mini bike chains.

Mounting and belt alignment

The fixed faces of the driver and driven pulleys should sit opposite each other so the belt stays aligned and does not wear or lose power, per King Midget. If that is not possible, set the belt straight at maximum RPM. A riser plate (FVRITO) lifts the engine so the driven pulley clears the frame.

Belt tension

Comet sizes belts for a set center-to-center distance. King Midget's alternative check: 1 to 1-1/2 in of slack halfway between the pulleys. Too little slack can hinder shifting or cause damage; too much can cost top speed.

What to skip

Skip a 40 series on a 212cc engine and a 30 series on a 420cc. Skip running without the converter cover, and keep hands clear of the belt with the engine running. To see what gearing changes do to speed, use the top speed calculator; for the base bike, see the best mini bikes.

Frequently asked questions

What does a torque converter do on a mini bike?

It works as a CVT: a low, numerically high ratio at low RPM for pulling away and climbing, shifting to a higher ratio as RPM rises for speed, per King Midget Car Club's notes on Comet units.

What size torque converter do I need for a 212cc engine?

A 30 series with a 3/4 in driver bore, the size the iParts, GYMMEDS and MOJTBE kits list. A 40 series with a 1 in bore is for 8 to 16 HP engines like a 420cc.

Does a torque converter make a mini bike faster?

It can raise top speed and low-end pulling at once, because its ratio changes with RPM. Gearing and governed RPM still set the ceiling; try the top speed calculator.

How tight should a torque converter belt be?

Comet sizes belts for a set center distance; King Midget Car Club suggests 1 to 1-1/2 in of slack halfway between the pulleys as a check.

Do I need a riser plate for a torque converter?

Often, on Predator 212 and 196 swaps: FVRITO calls its riser plate essential for fitting a converter to those engines so the driven pulley clears the frame.

What chain goes with a mini bike torque converter?

Kits include a 12T sprocket for #35 chain and a 10T sprocket for 40/41/420 chain. Use the one that matches your axle sprocket.

Sources

  1. F-6 Comet Belt Alignment and Tension (Shop Notes), King Midget Car Club
  2. Coleman Powersports CT200U Owner's Manual, Coleman Powersports

Cover image: Illustration: Mini Bike Review (AI-generated)

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